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Chongqing Rail Transit Line 27 — Civil Works Lot 04 · Zhongliangshan Tunnel

A long, deeply-buried drill-and-blast tunnel (max. overburden 260 m) traversing fault zones, coal-mine gas, karst and goaf hazardous geology.

Project Facts

Key parameters and scope of the project

项目要素 / Key Fact 内容 / Detail
Project Type Rail Transit · Mined Tunnel + Cut-and-Cover Sections
Contract Value ¥401 million
Mined Section L-line ZDK15+468.000–ZDK19+839.125 (4,371.125 m) / R-line YDK15+430.000–YDK19+824.303 (4,394.303 m)
Cut-and-Cover Sections Minor: 211 m (R) / 237.7 m (L); Major: 137.585 m (R) / 171.184 m (L)
Max. Overburden 260 m
Rock Mass Rating Class III 2012 m · IV 1430 m · V 974 m
Main Strata Limestone, shale, mudstone and sandstone with extremely abundant groundwater
Adverse Geology Fault fracture zones, coal-seam gas, karst, goafs, water-rich zones (often overlapping)
Construction Method Drill-and-blast (controlled blasting + non-blasting) and cut-and-cover top-down
Client Sinohydro Bureau 7
Project Detail

Section overview · Site conditions · Key difficulties and countermeasures

🔹 Section Overview: Cut-and-Cover and Mined Sections
¥401 million

I. Cut-and-Cover Sections

The lot comprises two cut-and-cover sections.

Minor-mileage section: beside vacant land off G319 National Highway, on expropriated wasteland. R-line 211 m, L-line 237.7 m, line spacing about 30 m, standard section width 7.9 m; the roof slab is buried 2.5–4 m below ground and the structure is a one-storey, single-span rectangular box built by the cut-and-cover top-down method.

Major-mileage section: inside vacant land beside G212 National Highway, in a low-lying relocation area. R-line 137.585 m, L-line 171.184 m. Support combines bored piles with internal bracing at the major end, secant piles with internal bracing at the minor end, and sloping with soil nails in the middle.

II. Mined (Drill-and-Blast) Section

The Zhongliangshan tunnel is mined mainly by controlled blasting combined with non-blasting methods. The L-line runs ZDK15+468.000–ZDK19+839.125 (4,371.125 m) and the R-line YDK15+430.000–YDK19+824.303 (4,394.303 m), with a maximum overburden of 260 m. The alignment crosses fault fracture zones, coal-seam gas, karst, goafs and water-rich zones, and many sections are overlapped by several adverse geologies at once.

Project Location

Route map of Chongqing Rail Transit Line 27
Route map of Chongqing Rail Transit Line 27

Cut-and-Cover & Mined Sections · Site Location and Alignment

Location of the minor-mileage cut-and-cover section (beside G319)
Location of the minor-mileage cut-and-cover section (beside G319)
Location of the major-mileage cut-and-cover section (beside G212)
Location of the major-mileage cut-and-cover section (beside G212)
Alignment diagram of the Zhongliangshan mined section
Alignment diagram of the Zhongliangshan mined section
🔹 Site Conditions
Beside G212

Site and Surroundings

The exit of the major-mileage cut-and-cover site connects to Ping'an Avenue through an existing road about 7 m wide, giving good overall access. The surroundings are mainly residential: Masanglanya in the NW quadrant, a Chuanjin recycling shop in the NE quadrant, and the Hepingshan ring-road branch in the SW quadrant.

Site & Surroundings

Exit of the major-mileage cut-and-cover site and its surroundings (satellite view)
Exit of the major-mileage cut-and-cover site and its surroundings (satellite view)
🔹 Key Difficulties and Countermeasures
Long tunnel, complex geology

I. Construction Difficulties

The tunnel passes mainly through limestone, shale, mudstone and sandstone with extremely abundant groundwater. The rock mass is rated Class III–V, comprising Class III 2012 m, Class IV 1430 m and Class V 974 m. Fault fracture zones, karst, coal-seam gas and water-rich zones are present, and many sections are overlapped by several adverse geologies. Mining a long tunnel under such complex geological conditions is therefore the key difficulty of this project.

II. Countermeasures

(1) Study the geological survey data thoroughly and conduct advance geological prediction: integrated methods including geological survey, advance horizontal drilling, deepened blast holes, TSP seismic reflection, ground-penetrating radar and infrared water detection.

(2) Coal-seam gas strata: construction follows the principles of strong ventilation, frequent monitoring, pre-drainage and full sealing; an intelligent gas monitoring system works together with manual monitoring to control gas in the tunnel; drilling and blasting follows more holes, less charge, short rounds, quick shotcreting, strong support and frequent monitoring.

(3) Fault fracture zones: following the principle of “probing combined with grouting, probe before grouting, geophysics-led, treat while drilling”, advance prediction is carried out carefully and the advance pre-grouting or rock-mass reinforcement scheme is determined according to the hydrogeological conditions ahead.

(4) Goaf strata: advance grouting for water cut-off or drainage measures are selected according to the water volume, and the goaf is treated afterwards.

(5) Karst water/mud inrush and cavities: comprehensive measures including advance detection, grouting, structural spanning, cavity reinforcement, removal of fill, backfill compaction, sealing of surface subsidence and surface-water drainage form a grouted consolidation ring, ensuring the stability and safety of the tunnel.

III. In-Tunnel Drainage and Sewage Treatment

Drainage follows the downward slope: ditches are set on both sides close behind the working face and an interception ditch at the portal, so water on the face flows out through the ditches. Outside the tunnel, a three-stage settling tank and sewage purification facilities treat the water to the discharge standard before it is pumped into the municipal sewer network.

Countermeasures on Site

Advance geological prediction approach: multi-scale, multi-method, dynamically adjusted
Advance geological prediction approach: multi-scale, multi-method, dynamically adjusted
Gas monitoring sensor at the working face
Gas monitoring sensor at the working face
Manual gas detection
Manual gas detection
Xici Section · On-Site Highlights

Intelligent equipment, milestone ceremonies, camp facilities and the construction site

🔹 Site Photo Record
19 site photos

Intelligent Equipment

Intelligent equipment (1): equipment inside the fabrication shed
Intelligent equipment (1): equipment inside the fabrication shed
Intelligent equipment (2): CNC automatic steel-mesh welding machine
Intelligent equipment (2): CNC automatic steel-mesh welding machine

Tunnel Entry Ceremony

Excavators in place at the portal
Excavators in place at the portal
Project team lined up at the ceremony
Project team lined up at the ceremony

First Pile Ceremony

Group photo of the participating parties
Group photo of the participating parties
The ceremony at the construction site
The ceremony at the construction site

Pile Foundation Works

Bored pile construction
Bored pile construction

Steel Bracing (Cut-and-Cover)

Steel bracing installation in the cut-and-cover section
Steel bracing installation in the cut-and-cover section

Cut-and-Cover Structure

Main structure construction in the cut-and-cover section
Main structure construction in the cut-and-cover section

Camp Environment

Project camp (Sinohydro Bureau 7 project department)
Project camp (Sinohydro Bureau 7 project department)

Office Environment

Office area of the project department
Office area of the project department
Office entrance and posted management rules
Office entrance and posted management rules

Construction Site

Production and living facilities (1)
Production and living facilities (1)
Steel structure fabrication centre
Steel structure fabrication centre
Site safety culture wall
Site safety culture wall
Production and living facilities (2)
Production and living facilities (2)

Zhongliangshan Tunnel Breakthrough

Celebrating the successful breakthrough of the tunnel
Celebrating the successful breakthrough of the tunnel
Portal of the Zhongliangshan tunnel
Portal of the Zhongliangshan tunnel

Observation Visit by Other Units

External units visiting the site
External units visiting the site

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