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HIGHWAY TUNNEL ENGINEERING

G4216 Ningpan Expressway Hengshan & Heishuihe Tunnel Project

Control tunnel works on the G4216 Ningnan–Panzhihua Expressway, comprising the Hengshan and Heishuihe tunnels; contract value RMB 96.46 million with a 140-strong workforce.

Project Facts

Key parameters and scope of the project

项目要素 / Key Fact 内容 / Detail
Project Category Transportation infrastructure · expressway tunnel construction (labor cooperation)
Contract Value RMB 96.46 million (signed contract price ¥96,464,779.78, tax inclusive at 3%)
Project Name Hengshan Tunnel & Heishuihe Tunnel Works, G4216 Ningnan–Panzhihua Expressway Design-Build General Contract ZCB1-1
Employer ZCB1-1 Project Management Department, Sichuan Road & Bridge Construction Group Co., Ltd.
Partner Sichuan Guandie Construction Co., Ltd.
Location Ningnan County, Liangshan Yi Autonomous Prefecture, Sichuan Province
Project Nature Control tunnel works on the Yanjiang Expressway (G4216 Ningnan–Panzhihua section), comprising two tunnels
Duration Hengshan Tunnel 333 days (Sep 2021 – Jul 2022); Heishuihe Tunnel 456 days (Oct 2021 – Dec 2022)
Project Manager Hao Jianjia (Class-2 Constructor)
Workforce 140 persons (50 skilled workers, 90 general workers); at least 2 full-time safety officers (CATC Class-C certificate); at least 2 surveyors; 100% certification for special operations
Main Scope Temporary works (site office, warehouse, material yard, self-built batching plant, rebar yard, water tank, compressor room, access-road maintenance, site clearance); tunnel excavation, mucking, ventilation and dust control, drainage, high-pressure air/water lines and lighting; primary support (shotcrete, steel ribs, rock bolts, forepoling pipes, pipe roof); secondary lining, invert, invert fill and levelling; ditches, cable ducts and covers; open-cut portal, portal and slope protection; rebar and steel-rib fabrication and installation, embedded parts; assistance to advance geological prediction; assistance to gas monitoring; karst treatment; quality and measurement documentation
Contract Model Full labor package: apart from structural materials supplied by the Employer, all costs for labor, materials, equipment, taxes, management, mobilization, site establishment, risk and profit are included; self-operated and self-financed
Key Equipment Excavators, loaders, dump trucks, wet-mix shotcrete machines, 9 m lining trolleys, waterproofing trolley, pipe-roof drilling rigs, air compressors, rock drills, short-hole drills, fog cannon, water trucks, generators, grout pumps and a batching plant; equipment availability ≥ 90%
Quality Requirements Compliance with national quality standards and the qualified grade; unconditional cooperation with Employer and Owner re-inspection of concealed works; free rectification within the defect liability period
Key Challenges Complex geological conditions with difficult karst and poor-rock treatment; high gas monitoring and control risk; difficult organization of ventilation, dust control and mucking; heavy maintenance of temporary works and access roads in mountainous terrain; strict environmental, water-conservation and standardized-inspection compliance
Project Details

Project positioning · geological challenges · scope and resources · quality control

🔹 Overview & Scope of Work
2 tunnels · RMB 96.46 million

I. Project Positioning and Scope

The Hengshan and Heishuihe tunnel works under Contract ZCB1-1 of the G4216 Ningnan–Panzhihua Expressway are located in Ningnan County, Liangshan Prefecture, and form a key control section of the Yanjiang Expressway.

Sichuan Guandie Construction Co., Ltd. undertook the tunnel labor works for this project, demonstrating the company’s professional capability in tunnel construction.

II. Geology and Construction Challenges

The site has complex geological conditions. Construction faces multiple difficulties including karst treatment, gas risk control and highly variable surrounding rock, while ventilation, dust control, mucking and advance geological prediction are all demanding.

Located in mountainous terrain, the project also carries heavy duties for temporary works and access-road maintenance, and must strictly meet environmental, water-conservation and standardized-inspection requirements.

III. Scope and Resources

The scope covers the full sequence of works: construction, operation and removal of temporary facilities, tunnel excavation and mucking, primary support, secondary lining, invert backfill, waterproofing and drainage, and portal and portal-slope protection.

The company deployed certified project management, safety and surveying personnel, a full set of dedicated tunnel equipment and a workforce of over 140 (50 skilled workers, 90 general workers), with all special-operation personnel certified.

IV. Quality Control and Commitments

Works strictly follow highway construction specifications, with refined control of each process and simultaneous implementation of safety production, civilized construction and soil-and-water environmental protection. The tunnel main works and ancillary structures were completed despite complex conditions, laying a solid foundation for the G4216 Yanjiang Expressway Ningpan section.

Quality meets the national standards and the qualified grade. Concealed works are open to unconditional re-inspection by the Employer and the Owner, and defects are rectified free of charge within the liability period.

Site Overview

Batching plant and aggregate shed in the mountain valley
Batching plant and aggregate shed in the mountain valley
🔹 Key Quantities (extract)
11 main work items
Tunnel excavation
401,954m³
Steel arch (primary support)
4,499t
equivalent to 4.499 million kg
C25 shotcrete
28,863m³
C30 arch/wall waterproof concrete (secondary lining)
45,830m³
Invert cast-in-place concrete
23,684m³
invert backfill 26,663 m³
Systematic cartridge rock bolts
111,245m
1.5 mm EVA waterproof membrane
885,601m²
Embedded waterstop
10,642m
rubber waterstop 3,656 m · steel-edge rubber waterstop 614 m · waterstop strips 8,802 m
Drainage pipes
9,814m
Φ50 soft permeable pipe; Φ100 HDPE half-perforated corrugated pipe 12,160 m
C40 cement concrete pavement
8,585.6m³
Grade-A fire doors
6sets
motorized fire roller shutters for cross passages 2 sets
Extract of the main quantities covering excavation, primary support, secondary lining, waterproofing and drainage, and tunnel ancillary works. Actual measurement is subject to construction drawings and payment certificates.
Hengshan & Heishuihe Tunnels · Site Records

Batching plant construction, winter construction measures and advance support (conduit grouting and pipe roof) in progress

🔹 Site Records
8 on-site photos

Batching Plant & Winter Construction Measures

Underfloor heating pipes installed in the aggregate bin (winter insulation measure)
Underfloor heating pipes installed in the aggregate bin (winter insulation measure)
Steel-structure aggregate shed of the batching plant under construction
Steel-structure aggregate shed of the batching plant under construction
Insulated curtain sealing the portal for winter construction
Insulated curtain sealing the portal for winter construction

Advance Support (Forepoling & Pipe Roof)

Advance conduit grouting at the working face
Advance conduit grouting at the working face
Advance conduit drilling and grouting within the supported section
Advance conduit drilling and grouting within the supported section
Pipe-roof drilling rig working inside the tunnel
Pipe-roof drilling rig working inside the tunnel
Pipe roof installed along the crown at the portal
Pipe roof installed along the crown at the portal
Pipe-roof rig set up on the portal slope
Pipe-roof rig set up on the portal slope

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